G11 Epoxy Fiberglass Laminate
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Introduction:Epoxy Fiberglass Laminate is a composite material that is cured and formed by a specific process with epoxy resin as the matrix and glass fiber as the reinforcement. It uses the adhesiveness of epoxy resin and the high strength of glass fiber to form a board with excellent comprehensive performance.
Product Description
Epoxy Fiberglass Laminate is a composite material that is cured and formed by a specific process with epoxy resin as the matrix and glass fiber as the reinforcement. It uses the adhesiveness of epoxy resin and the high strength of glass fiber to form a board with excellent comprehensive performance. This material is widely used in many fields such as electronics, electrical engineering, and machinery. Due to its unique structure and performance advantages, it has become one of the indispensable materials in modern industry.
Epoxy Fiberglass Laminate Parameters:
Indicator Name | Unit | Indicator Value | |
Density | g/cm³ | 1.8–2.0 | |
Water absorption | % | ≤ 0.5 | |
Vertical layer bending strength | MPa | ≥ 340 | |
Vertical layer compression strength | MPa | ≥ 350 | |
Parallel layer impact strength (simple beam method notch) | K J/m² | ≥ 33 | |
Parallel layer direction impact strength (cantilever beam method) | K J/m² | ≥ 340 | |
Parallel layer shear strength | MPa | ≥ 30 | |
Tensile strength | MPa | ≥ 200 | |
Vertical layer direction electric strength (90 ℃± 2 ℃ in oil) | 1mm | KV/mm | ≥ 14.2 |
2mm | ≥ 11.8 | ||
3mm | ≥ 10.2 | ||
Parallel layer direction breakdown voltage (90 ℃± 2 ℃ in oil) | KV | ≥ 350 | |
Dielectric loss factor (50 Hz) | – | ≤ 0.04 | |
Insulation resistance | Normality | Ω | ≥ 5.0 × 1010 |
After immersed in water for 24h | ≥ 5.0 × 1010 |
Epoxy Fiberglass Laminate Features:
1. High Strength
G11 Epoxy Fiberglass Laminate has excellent mechanical properties. Its tensile strength can reach 63,000 psi, its compressive strength is 37,000 psi, and its bending strength is as high as 75,000 psi. This high strength property comes from the close combination of glass fiber and epoxy resin. Glass fiber, like steel bar, provides strong support for the material, making it stable when subjected to heavy loads or stress, and not easy to deform or break.
2. High temperature resistance
G11 Epoxy Fiberglass Laminate has good heat resistance. Its glass transition temperature (Tg) can reach 135℃, and it can still maintain good mechanical properties and dimensional stability in high temperature environment. This heat resistance is due to the thermal stability of epoxy resin and the heat resistance of glass fiber, so that it can be used reliably in high temperature components of electronic equipment and high temperature working conditions of machinery, and will not show performance degradation or damage due to temperature increase.
3. Corrosion resistance
G11 Epoxy Fiberglass Laminate has good corrosion resistance. It has strong tolerance to a variety of chemicals such as acids, alkalis, and salts. After being immersed in a solution of a specific concentration of sulfuric acid, hydrochloric acid, sodium hydroxide, etc. for 24 hours, its mass loss rate is only 0.20%, which is much lower than other common materials. This corrosion resistance makes it perform well in the corrosive environment components of chemical equipment and electronic equipment, which can effectively prevent the material from being corroded and damaged, and extend its service life.
4. Easy processing
G11 Epoxy Fiberglass Laminate has good mechanical processing performance. It can be easily processed by cutting, drilling, milling and other processing operations. During the processing, the material is not prone to defects such as burrs and cracks, and the processing accuracy is high. The roughness of its processed surface can reach 1.6μm, which can meet the requirements of high-precision processing. This good processability allows it to be customized according to different application requirements, and it is convenient to manufacture components of various shapes and sizes.
5. Environmental compliance
G11 Epoxy Fiberglass Laminate fully meets the requirements of the EU RHOS standard and SGS standard. These standards have strict restrictions on the content of harmful substances in the materials, such as the content of heavy metals such as lead, mercury, and cadmium are all less than 100ppm. This shows that the material will not cause harm to the environment and human health during production, use, and disposal, conforms to modern environmental protection concepts, and can be safely used in various occasions with strict environmental protection requirements.
6. Dimensional stability
G11 Epoxy Fiberglass Laminate has high dimensional stability. Its linear expansion coefficient is only 1.5×10⁻⁶/℃, and the dimensional change is minimal when the temperature changes. This stability is derived from the low expansion characteristics of glass fiber and the cured structure of epoxy resin, which makes it perform well in applications with high dimensional accuracy requirements such as precision mechanical parts and insulating parts of electronic equipment, and can ensure the precise operation and stable performance of the equipment.
7. Good insulation performance
G11 Epoxy Fiberglass Laminate has excellent insulation performance. Its volume resistivity is as high as 2.0×10⁸Ω·cm and its surface resistivity is 2.0×10⁶Ω, which can effectively prevent current leakage. This good insulation property enables it to reliably isolate components with different potentials when used as an insulating component in electrical equipment, prevent short circuits and leakage accidents, and ensure the safe operation of the equipment.
8. Lightweight and high strength
G11 Epoxy Fiberglass Laminate has high strength and a relatively low density of only 1.82g/cm³. This light weight and high strength feature gives it a unique advantage in fields such as aerospace and automobiles that have strict weight requirements. It can reduce the weight of equipment without reducing strength, and improve the energy efficiency and performance of equipment.
Epoxy Fiberglass Laminate Applications:
1. FPC reinforcement plate
G11 Epoxy Fiberglass Laminate is widely used in FPC reinforcement plates. In flexible printed circuits (FPCs), this material is used as a reinforcement plate to provide sufficient support for FPCs to prevent FPCs from breaking or being damaged during bending, folding and other operations. Its good mechanical properties and dimensional stability ensure that FPCs can maintain good electrical connections and mechanical properties under various complex working conditions, meeting the development needs of miniaturization and thinness of electronic equipment.
2. PCB drilling pads
G11 Epoxy Fiberglass Laminate is an ideal material for PCB drilling pads. During the drilling process of printed circuit boards (PCBs), this material is used as a drilling pad that can withstand the impact and friction of the drill bit and protect the PCB board from damage. Its high temperature and corrosion resistance prevents its performance from being affected by high temperature and chemical corrosion during the drilling process. At the same time, its good machinability also makes it easy to process it into drilling pads of different sizes and shapes to meet the drilling needs of different PCB boards.
3. Glass fiber laminate
G11 Epoxy Fiberglass Laminate can be used to make glass fiber laminate. In the assembly and maintenance of electronic equipment, glass fiber laminate is often used to fix and support electronic components. The glass fiber laminate made of this material has high strength, good insulation performance and dimensional stability, which can ensure the stability and reliability of electronic components during installation and use, prevent components from loosening or damage due to external force or vibration, and ensure the normal operation of electronic equipment.
4. Potentiometer carbon film printed glass fiber board
G11 Epoxy Fiberglass Laminate plays an important role in potentiometer carbon film printed glass fiber board. As a substrate, this material provides a good attachment surface for the printing of carbon film. Its good insulation performance and heat resistance ensure that the carbon film is not affected during printing and curing, and at the same time, it can ensure stable resistance value and electrical performance when the potentiometer is working. The glass fiber board made of this material can meet the use requirements of the potentiometer in various environments and improve the performance and reliability of the potentiometer.
5. Precision Star Wheel (Wafer Grinding)
G11 Epoxy Fiberglass Laminate is used for precision star wheel (wafer grinding) parts. Wafer grinding is a key step in the semiconductor manufacturing process, which requires the use of high-precision grinding parts. The precision star wheel made of this material has high precision, high rigidity and good dimensional stability, which can ensure the flatness and dimensional accuracy of the wafer during the grinding process. Its high temperature resistance and corrosion resistance enable it to withstand high temperature and chemical corrosion during the grinding process, extend the service life of the parts, and improve the efficiency and quality of wafer grinding.
6. Precision Test Board
G11 Epoxy Fiberglass Laminate is widely used in precision test boards. During the testing of electronic equipment, precision test boards are used to detect the electrical performance and functions of the equipment. The test board made of this material has good insulation performance, mechanical properties and dimensional stability, which can ensure the accuracy and reliability during the test process. Its high temperature resistance and corrosion resistance enable it to maintain good performance in various test environments, providing reliable protection for the testing of electronic equipment.
G11 Epoxy Glass Laminate FAQ:
What is G11 Epoxy Glass Laminate used for?
G11 Epoxy Glass Laminate is commonly used in applications requiring high mechanical strength, electrical insulation, and resistance to heat and chemicals. It finds extensive use in electrical and electronic components, aerospace, and military applications.
What are the key properties of G11 Epoxy Glass Laminate?
G11 Epoxy Glass Laminate is characterized by its exceptional mechanical strength, high dielectric strength, excellent dimensional stability, and resistance to heat and chemicals. It offers reliable performance in demanding environments.
Can G11 Epoxy Glass Laminate be customized to specific requirements?
Yes, we offer customization services to tailor G11 Epoxy Glass Laminate to your specific requirements, including dimensions, thickness, and surface finishes. Our engineering team will work closely with you to meet your exact specifications.
What are the machining capabilities of G11 Epoxy Glass Laminate?
G11 Epoxy Glass Laminate can be easily machined using standard tools and techniques such as milling, drilling, turning, and sawing. Its consistent properties and uniform structure ensure precision machining and excellent surface finishes.
Is G11 Epoxy Glass Laminate suitable for high-voltage applications?
Yes, G11 Epoxy Glass Laminate is an excellent insulator and is widely used in high-voltage applications. Its high dielectric strength and electrical insulation properties make it suitable for use in transformers, switchgear, and other electrical components.
How does G11 Epoxy Glass Laminate compare to other materials like FR4?
G11 Epoxy Glass Laminate offers superior mechanical strength, temperature resistance, and dimensional stability compared to materials like FR4. It is preferred for applications requiring high-performance characteristics and reliability.
Can G11 Epoxy Glass Laminate be bonded to other materials?
Yes, G11 Epoxy Glass Laminate can be bonded to various materials using compatible adhesives and bonding techniques. Our technical team can provide guidance on selecting the appropriate adhesive and surface preparation methods for your specific bonding application.